Technology
Live Conveyor is technology that strengthens safety in mining operations and enhances security.
Real-time monitoring allows for anticipating critical situations before they become failures or incidents, in an environment where every hour of downtime can cost millions.
With sensors and analytics, it provides continuous visibility of the conveyor belt's condition, helping to prevent unplanned stoppages and reduce personnel exposure on site.
It boosts efficiency and operational profitability in mining operations
Benefits
Value proposition
Live Conveyor is a continuous monitoring technology solution that protects people, anticipates critical failures, and maximizes the availability of conveyor belts through non-invasive smart sensors that measure temperature and vibration directly on moving assets.
About
Live Conveyor
Live Conveyor is a technological solution designed to address the main challenges of conveyor belts, integrating intelligent monitoring and data analysis to improve operational efficiency and profitability of mining operations.
Technology
Smart sensor
Designed according to Mining Industry 4.0 standards, our smart sensor with Bluetooth technology can record idler shaft temperature and vibration frequency minute by minute, directly from moving stations, 24 hours a day, safely and securely.
Its non-invasive design allows for quick and easy installation, without risk to the conveyor belt. It operates with its own power supply, and each device has a unique identification (ID) that facilitates traceability and management. It includes customizable alarm parameters, allowing the configuration to be adapted to the specific conditions of each operation.
Thanks to its reliability, it allows for continuous idler monitoring, reducing the need for manual inspections.
Furthermore, its robust and durable design minimizes replacement frequency, even in harsh environments. With IP67 certification, it is designed to withstand extreme and unfavorable conditions, including humidity, dust, and severe temperatures.
Real
operational
safety
Eliminate manual inspections in high-risk areas, reducing staff exposure and ensuring continuous 24/7 monitoring of poles and pulleys, even in extreme environmental conditions.
Early
detection and predictability
Identify abnormal increases in temperature and vibration before they develop into major failures, enabling a condition-based predictive maintenance model rather than relying on visual inspection.
Availability
and productive continuity
Reduces unplanned stoppages and catastrophic incidents, ensuring a more stable operation of conveyor belts and protecting the throughput of
he mining process.
Precise and
timely operational action
Delivers actionable information in real time, with configurable alerts based on the operational context, allowing targeted, swift interventions with a direct impact on costs and performance.
Maintenance
and supply optimization
It facilitates the planning of maintenance and replacement of sleepers through ID traceability, condition history, and replacement projections, optimizing inventory, purchases, and resources.
Benefits
Value proposition
Live Conveyor is a continuous monitoring technology solution that protects people, anticipates critical failures, and maximizes the availability of conveyor belts through non-invasive smart sensors that measure temperature and vibration directly on moving assets.
Smart monitoring for the operational continuity of conveyor belts
Frequently Asked Questions
Live Conveyor is a monitoring solution designed to provide continuous visibility into the condition of conveyor belts.
Below, we answer the most common questions about its operation and implementation.
The system is compatible with covered or uncovered conveyor belts, in mining and industrial operations.
Its robust and durable design is ready to operate in demanding mining conditions, withstanding dust, vibration, humidity, temperature variations, and harsh mining environments.
It has IP67 certification, designed to withstand extreme and unfavorable conditions. Additionally, K08 certification for shock protection.
It primarily measures temperature and vibration, key variables for identifying wear, abnormal friction, and mechanical failures in critical components. Furthermore, it can support the early detection of variations in the conveyor belt's operating behavior, revealing changes in the mechanical condition of the monitored components.
The operation of the critical temperature alert system is displayed on the Live Conveyor platform and sent via email notifications, allowing preventive and timely actions in the face of critical conditions on the monitored assets.
Installation and commissioning are quick and scalable, adapting to the size of the conveyor belt and the requirements of each operation. Its installation is fast and non-invasive, with no risk to the belt.
Seamless API
Data Fusion +
Integration
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